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Flashlight Saber

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By Adam Thorne

ME 203 Design and Manufacturing Winter 2015


T60-61 aluminum and acrylic


Milling and turning

Design Goals

To make an authentic-looking lightsaber that also serves as a highly functional flashlight with interchangeable colored lenses.


Errors in measuring some parts required re-designing and re-machining. I learned to pay attention to every minute detail!